Processing oversized/irregular carrots?

AN Ishida multihead weigher at premium Irish vegetable grower Leo Dunne Ltd has played a central role in helping the company expand its operation into the supply of processed carrots.

Leo Dunne has been delivering fresh Irish products to the retail sector for generations.  Recently the company recognized that oversized or irregular carrots that were not suitable for the prepared carrot market were nevertheless still high-quality products which could be successfully marketed through further processing.  It therefore required an effective processing and packing line in order to maximize the potential of this new market.

The Ishida 10-head waterproof midrange model with 3-liter hoppers is delivering excellent accuracy and reliability, achieving around 55 packs per minute on 500g bags of carrots with an overall accuracy rate of 98%. Equally important, the machine offers ease of operation – including fast start-up using the simple-to-use remote control unit (RCU) – and this gives it the flexibility to cope with the varying production demands of the Leo Dunne operation.

Ease of use, intuitive operation, and aftersales service attracted Leo Dunne Ltd to Ishida multihead weighers for processing oversized or irregular carrots

Leo Dunne specified the Ishida weigher for the new line, based on the company’s established reputation in the market place.

“We knew Ishida had a great name in the industry and had received positive reports from other users,” explains Leo Dunne manager, Emmet Dunne, “and we have not been disappointed with our choice. The machine’s ease of operation means our staff all like it.  It is also far more intuitive than other weighers, so that if there are any minor issues during production, the machine will identify these and inform operators how to fix them.  This is vital to maintaining production.”

And while the machine’s reliability is an obvious benefit, so too, says Mr Dunne, are the high levels of after-sales service provided by Ishida and its agent SF Engineering.

“Knowing we have someone on the spot who can deal with any issues we have is absolutely critical to ensuring we can meet the requirements and deadlines of our retail customers,” he confirms.

The Ishida 10-head multihead is part of a complete line devised and installed by SF Engineering which also includes a swingloader, bespoke sorting table, elevating conveyor and support platform, and a Ceia metal detector.

Leo Dunne anticipates that the new facility will pay for itself within three years.  And while the system was designed to handle carrots, it can also be used for other products, giving the company enormous flexibility and the ability to react to market trends and developments.

In addition, by using all its surplus stock, Leo Dunne has achieved major efficiency gains and a significant reduction in its carbon footprint.