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Designing tomorrow's production facility

Source:Ringier Release Date:2012-01-16 649
Plastics & Rubber
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The construction of a plastic processing plant that follows the individual concepts demanded by the processor has always been a challenge for any contractor. Finding the right partner to construct an efficient and desired production facility, as well as other services to go with the whole operation, is now possible given the growing number of companies offering a complete package.

Coperion is the worldwide market and technology leader in compounding and extrusion, materials handling and service - as well as being a partner for global corporations and small to medium-sized enterprises in the plastics, chemicals, food and aluminium industries.

It uses a comprehensive system and process expertise to implement individual solutions for compounding technology and bulk materials handling. This includes extruders, compounders, pneumatic conveying systems as well as components for bulk material handling. The company has expanded its operations in the Middle East seeing vast opportunities, especially in the plastic industry. Its service applies to both optimisation of the respective relevant process chain as well as to the definition of the scope of supply and scope of services - the benchmark is always maximum customer benefit.

Individual plant concepts
Coperion designs and installs all plants as specified by its customers - providing the ideal solution for new plants on Greenfield sites or extensions to existing plants, for production and logistics plants for both the plastics manufacturing and processing industries. Its many years of collaboration with licensors and plant operators, international contractors and local partners enabled it to apply its know-how flexibly and effectively. As the situation demands, it serves as consultants and planners, supplier of individual systems and also a general contractor for overall plants. Starting with the customer's initial concept study, Coperion assists in the clarification of all technical and formal matters with the local authorities throughout the entire project handling chain until start-up of the turnkey, tested plant.

Project managers are usually at hand to make sure that the plant is built on time. This includes meeting tight deadlines and coordinating a number of people and processes. To achieve structured, reliable and fast implementation of even the largest projects, for instance, Coperion maintains a network of teams around the world with the latest IT systems to make sure all involved in the project has all relevant data at their immediate disposal.

Experienced project teams conversant with national and international standards and regulations are important in the smooth implementation of the project. The more complicated the processes and structures, the more important it is to have a competent partner. From reactor charging and discharge through to additive handling in extrusion processes and logistics – Coperion has been able to provide all solutions in the field of bulk materials handling for all types of plastics with scope of goods and services covering not only pneumatic and hydraulic conveying processes, but also all associated processes such as cooling, heating, monomer discharge (degassing), blending, separating and cleaning. This applies both to the manufacture of basic chemicals such as PTA, BPA and adipic acid and also to production plants for polyolefins and engineering plastics.

Turnkey systems Complete compounding systems benefit customers in a number of ways with unique interaction Competence Centres Compounding & Extrusion and Materials Handling. From the raw material feeding to the ZSK twin screw extruder and the downstream equipment, the solutions skillfully adapt all the system components to each other.

The Coperion systems in modular design are a special feature in the segment for turnkey compounding solutions. Such customised compounding systems are designed with standardised, preaWomens Running Shoes & Running Clothes

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