Kenturn's role in precision manufacturing

 

The precision manufacturing industry comprises two primary domains: "precision machining" and "precision assembly technology." Within this realm, one name consistently stands out for its excellence in spindle and tool development, design, manufacturing, and sales - Kenturn Industrial Co., Ltd. Established in 1983, we have not only observed the evolving landscape of the industry but also spearheaded technological advancements, consistently illuminating our presence in the dynamic world of precision manufacturing.

 

In the field of machine tools, the spindle serves as a pivotal component, often referred to as the heart of these tools, exerting a direct impact on machining precision and efficiency. Over years of dedicated operation, Kenturn has achieved noteworthy milestones in spindle technology, effectively integrating our advancements into diverse CNC machine tools, including milling machines, lathes, and grinders. Presently, our cutting-edge high-speed spindles, such as the HSKA63, demonstrate exceptional performance, reaching speeds of up to 30,000 rpm. Undoubtedly, these innovations contribute significantly to enhancing modern machining processes.

 

The company has established a Class 10,000 cleanroom production facility dedicated to assembling components in a controlled environment. This meticulous approach minimises the risk of bearing damage, elevates overall product reliability, and extends the lifespan of our offerings. The entire production cycle, encompassing cleaning, assembly, measurement, and testing, maintains stringent standards for precision, cleanliness, and temperature control.

 

Simultaneously, it embraces the use of premium tungsten carbide material sourced from Germany, representing a new generation of cutting tools renowned for their superior quality, performance, precision, and stability. These cutting-edge tools are adept at fulfilling diverse machining requirements. Our commitment extends from meticulous material selection to optimising tool structures, all aimed at achieving the utmost in performance and delivering exceptional results.

 

In the face of the ongoing trend of miniaturisation and widespread use of composite materials, the tool industry is facing significant challenges such as grinding of miniaturised tools and the design of specialised tools for composite materials. With highly complex geometries and miniaturised dimensions of tools, the choice of CNC grinding machines is crucial. Apart from being able to control multiple axis movements simultaneously and demanding high grinding precision, the number of grinding wheel mounts determines whether the complex profile design of the tool meets the user's needs. After careful evaluation, the company has introduced CNC grinding machines from Switzerland and Australia to support customers’ demand.

 

Hardening during processing, poor thermal conductivity, tool susceptibility to wear, and fiber delamination or damage are common cutting characteristics of composite materials. Therefore, suitable cutting tools and processing parameters are crucial. With the premise of optimising cutting applications for composite materials, the company plans to introduce machining center machines this year.

 

Kenturn has introduced unique tool measuring instruments in Taiwan to strictly control the dimensions and angles of each part of the tool, ensuring consistent tool quality. Microscopic examination of blade edges is crucial in appearance inspection. Blade edge chipping can easily propagate during machining, resulting in poor machining surfaces and shortened tool life. Therefore, we conduct inspections with standards higher than industry norms to ensure the quality of each tool.

 

The company’s cutting tool products are widely used in semiconductor wafer processing, like various deep hole drilling. For moulds of optical lenses, Kenturn's miniature end mills meet the stringent requirements of high precision and durability.

 

In the context of continuously changing global markets and customer demands, the company has always maintained sharp insights. We closely follow market demands, continuously iterate and upgrade products, from metal cutting to wafer cutting, by always providing customers with the best precise manufacturing solutions. We always deliver for customers, and work with them to resolve challenges.

 

In summary, Kenturn's outstanding performance in the fiercely competitive market is mainly attributed to our emphasis on technological research and investment in precision equipment, innovative culture, and team building. Since receiving orders from American customers, the brand KENTURN precision spindle has now been known globally, not only establishing the company’s reputation for high-precision spindles but also led Taiwan domestically produced spindles to gain a foothold in the international market. These outcomes are the results of Kenturn’s solid expertise in precision machining and precision assembly technology.

 

Sailing into the future, Kenturn is fully prepared to meet various challenges and opportunities. In the field of smart manufacturing, we will increase investment and capacity in nourishing

Kenturn also invests heavily in talent education and training, actively cultivating more precision machinery talents. We also recognise the importance of the global metal processing industry towards the global sustainable economy. Hence, applying energy-saving and environmental protection technologies to reduce energy consumption and emissions during processing, will be our fundamental contribution to achieving green manufacturing.

 

Moving forward, Kenturn will continue to uphold the principles of innovation, quality, and service supremacy, promoting the continuous progress and development of technology. We firmly believe that with the joint efforts of all employees, the company will achieve even more brilliant achievements in future market competition!