Robotic welding tips

In today’s competitive international market place, manufacturers in Asia find ways to match or surpass their competition, reduce costs, increase their production and continue to make quality parts consistently and with less expense. As a result, a lot are either implementing automation, or are considering upgrading their current automation systems. There is no doubt that automation requires a substantial up-front investment, but the right robotic automation system can reduce costs. It can also increase productivity, enhance quality, and improve competitiveness. Considering automation may feel like a risky venture, however, this may be the ideal time to revamp and revitalise your factory process.

Consult with automation experts that can carefully assess your situation, examine your parts, talk with your employees and managers and develop a detailed plan. Not all welding manufacturing processes are conducive to automation and it is always a good idea to get opinions from a few different companies or consultants who have experience in your type of application. In the past, robotic welding was considered applicable for only high volume/low mix production. However, with the latest technology and rapid part changeover abilities, companies that produce a variety of parts may now be able to efficiently utilise low volume/high mix automation.

The robot must be able to find the weld joints every time in order to successfully integrate a robotic welding system you’re your production. If the simple parts and weld joints are not consistently in the same position, it will be necessary to use touch sensing or vision to locate them. This adds to the initial cost and adds to the time it takes to weld each part. In addition, if you are manufacturing your own parts or getting them from a supplier, they must be produced in a timely manner to get the most out of your investment. You don’t want the robot to have to wait for parts.

Next, examine your current welding processes. How are you welding your parts, and with what materials? Is there a sequence to your welds, and how are the welds and parts manually handled? How many welders are you currently using to manually weld the parts? Are the welds consistent and strong? A good robotic welding system can amplify the integrity and dependability of your welds, resulting in fewer unsatisfactory parts, reduced waste and a better quality product. In addition, automation will increase overall production volume while reducing costs. Supplying your customers with a quality, consistent product may increase your share of the market.

There are a lot of questions that need to be answered to determine the shape and content of your robotic system. Systems today can efficiently and economically weld one part consistently or weld a familyNike Air Flight Huarache