Tool versatility for modern production scenarios

Subcontractors increasingly produce smaller batch sizes on an intermittent but repetitive basis. Balancing productivity and tool cost considerations requires tooling that offers versatility and flexibility over a broad application window. Minimising the number of different tools in the workshop reduces tool-handling time and increases the time available for machining operations.

The traditional way to increase productivity in an individual operation involving long runs of identical parts is to apply tooling specially designed for that specific. Designing and implementing special tooling is worthwhile when the expense can be amortised over a long production run.

However, balancing productivity and tool cost considerations in variable, smaller-batch situations is better accomplished with versatile “universal” tooling that offers flexibility over a broad window of application. These tools reduce downtime by minimising the time needed to switch in a new tool when the workpiece changes. They also eliminate the need to set up and test run new tools.

An example of such tooling is the Seco Turbo milling cutter range. These tools offer versatility in a broad range of applications to provide a combination of cost effectiveness and high performance. The cutters’ positive cutting geometry reduces power consumption, leading to longer tool life and the possibility for increased depths of cut and feeds.

Another approach to universal tooling involves assembling a set of tools that suits a variety of applications. Seco Selection tools are engineered to provide flexibility. The selected group includes a limited number of tools that may not necessarily provide absolute maximum productivity or cost efficiency in every application. The tools will, however, be the best and most economical choice when maximum flexibility is desired to machine a rapidly changing variety of workpiece materials and components.